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Where aftermarket sleeves come from.

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2 years 10 months ago #233061 by Rome K/G
Probably made for IPD, KMP, HQ, CTP, Willfit Parts
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2 years 10 months ago #233062 by restore49
If the Metallurgy was correct???

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2 years 10 months ago #233063 by Rome K/G
Right, they were throwing anything cast in the furnace.

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2 years 10 months ago #233066 by rax200
Hi All,
He got the metallurgy right "a bit of this, a little bit of that, and something else for good will".

This is probably where one of the big car firms get there supplies from?

Good to watch though.

Daryl

1937 RD4 4G4368
1940 D4 7J3717
1942 D4 7J9915SP
1942 R4 6G2550SP
1944 D4 2T6584SP
1945 D4 2T8978SP
1946 D4 5T6271
1956 D4 7U37855
1954 DH226 S/N 89 Howard Tug

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2 years 10 months ago #233068 by bursitis
i am actually very impressed with their ability. a lot of talent

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2 years 10 months ago #233069 by Rome K/G
They'll probably all have stage four cancer next week tramping around and breathing that dust in. I'm sure they're hiring.

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2 years 10 months ago - 2 years 10 months ago #233071 by D4Jim
The mold making process, cores etc are pretty common everywhere today. What is not common is the hit or miss metallurgy, the lack of any safety concerns or equipment. No eye protection from flying chips and working bare footed in a foundry leaves a lot to be desired. Looks like they will develop black lung disease by the end of the week. I've seen a lot of cast "crap" turned into manhole covers and meter covers but never liners for an engine.

ACMOC Member 25 years
D47U 1950 #10164
Cat 112 1949 #3U1457
Cat 40 Scraper #1W-5494
Last edit: 2 years 10 months ago by D4Jim.

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2 years 10 months ago #233077 by trainzkid88
the mixer reduction drive made from a truck diff. the gear box partially died on the lathe so they made a adapter and wedged it in the headstock tube to give drive to the feed screw.

bush mechanical repair at is finest. and the japanese safety shoes. some one needs to shout the lad on the mixer a new shovel its half worn away
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2 years 9 months ago #233098 by neil
I visited the Cat factory in Peoria a couple of years ago on one of the ACMOC-organized tours. One place we visited was the foundry, and our tour host was a guy that used to manage the foundry full-time - he's still there but in a very light capacity now. Anyway, he explained that a large proportion of the steel they used in the foundry is scrap. I should have thought to ask him how much sorting they did of the steel so as to know "exactly" what was in it, but he went on to say that after they do an initial melt, the engineers "assess" the steel in the lab and then send out paper bags of additives for the operators to throw (literally) into the cauldron (can't remember what he called that big pot). It changed every time they cooked up some steel because the make-up of the recycled input varied from batch to batch. Quite interesting and yet they produced the same engine blocks every time with the same finished material.

Cheers,
Neil

Pittsford, NY
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2 years 9 months ago #233101 by sheddcanyon
Bismarck is supposed to have said people who like laws and people who like sausages shouldn't watch either being made. We can probably add cylinder sleeves to that list.

Clarke Easterling runs a small foundry in Mississippi. His Youtube link and website link are below. Other than Clarke being exponentially more safety conscious, a lot of similar methods and technique.

www.youtube.com/channel/UCKHArSvqZlJrqB-F-AXOjgA/videos

windyhillfoundry.com/

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