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D2-5U main clutch adjustment

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4 years 5 months ago #215296 by beaver-flat
I'm trying to adjust the main clutch on my early D2-5U. Following the service manual and pulled out the button but I'm unable to get it to turn to tighten up the clutch. Any suggestions?

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4 years 5 months ago #215318 by ccjersey

I'm trying to adjust the main clutch on my early D2-5U. Following the service manual and pulled out the button but I'm unable to get it to turn to tighten up the clutch. Any suggestions?


Spray with WD40 and tap it around with a long drift and a hammer.

Does the mechanism look rusty?

D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time:D

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4 years 5 months ago #215335 by beaver-flat
no rust but it did sit for 20 years out in the elements.
I'll try tapping it, probably just gummed up.

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4 years 5 months ago #215338 by Rome K/G
Put the transmission in gear then try turning it.

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4 years 5 months ago #215342 by beaver-flat
I had the transmission in gear, just couldn't get the spider to turn.

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4 years 5 months ago #215343 by Rome K/G
Ok, keep putting rocking it back and forth, try a pry bar too. Make sure pin is all the way out.

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4 years 5 months ago #215344 by neil
Replied by neil on topic D2-5U main clutch adjustment
Second that - if the pin is a bit rusty, it can sometimes not come all the way out - you can use a feeler gauge to confirm it's clear of the pressure plate. If it's not clear, don't whale on it. Spray it with some stuff, then turn it with your fingers and loosen it up. Once it comes all the way clear, then you can fashion a fork to put behind the knob to hold it open while you adjust

Cheers,
Neil

Pittsford, NY

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