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Placement of Battery box

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16 years 2 months ago #18604 by Dozerman51
I am installing a Cat electric start pony set up on my D2/3J which has a seat tank. If possible, can someone give me the exact placement of the battery box. I would imagine it was installed in the same place as a D2/4U-5U Cat with seat tank and electric start pony. Thanks for any help. Joe Giraud:D

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16 years 2 months ago #18612 by Willie
Replied by Willie on topic Placement of Battery box
With seat tank everthing goes on left side front of box looks to be about to dash then the toolbox and room at back end of fender for a light and with fender mount tank bat box, toolbox and light go on right fender

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16 years 2 months ago #18623 by Dozerman51
Replied by Dozerman51 on topic Placement of Battery box
Hi Willie, Thanks for the help. I'm almost there with the electric start conversion. Spare Dash is drilled, all electric start parts are on pony, starter motor being rebuilt. Have electric start rod that I borrowed to have one fabricated for me, all I need is the 1F7631 Bellcrank. If someone would let me borrow theirs, I could have one fabricated. Hopefully, it won't be too much longer for completion of the project. Have a nice weekend. :D

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16 years 2 months ago #18649 by Sasquatch
Replied by Sasquatch on topic Placement of Battery box
Dozerman51, I measured the seat tank fenders I got from a guy who told me they were off a 5J. The battery box was mounted on the left as stated. The holes in my fender are as follows:

Measuring from front of fender:
First two holes are 16 1/2" at center from front edge.
Second two holes are 24" at center from front edge.

Measuring from outside of fender:
Outside two holes are 1 3/4" at center from outer edge of fender.
Inside two holes are 8 1/2" at center from outer edge of fender.

These holes look to be factory but be advised I did not get a battery box with the fenders so I cannot absolutely say they are accurate, though they look as they would provide adequate clearance at the front for rope starting and clearance at the rear for tool box and light. The D2 photo archive book I have shows battery boxes placed exactly where these holes are so I am planning on using them as soon as I find a box. It may not hurt to place small pieces of tape on your fender at the hole locations and compare the footprint of your box to them before drilling.

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16 years 2 months ago #18651 by Dozerman51
Replied by Dozerman51 on topic Placement of Battery box
Hello Toby, Thanks for the measurements. And again thanks for the mag-starter switch. Hope things are going well with you this summer.
Joe Giraud:D

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16 years 2 months ago #18668 by josh
Replied by josh on topic Placement of Battery box
Here is what the bell crank looks like, the lower arm is about the same as the standard one, it is made of brass. How are you going to have one made? cast? forged?

This one is not for sale.

Also a picture of one I forged out of a piece of plate steel.

Josh

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16 years 2 months ago #18670 by Dozerman51
Replied by Dozerman51 on topic Placement of Battery box
Hi Josh, check your private message box, thanks.

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16 years 2 months ago #18679 by mcclan_9
Replied by mcclan_9 on topic Placement of Battery box
Dozerman,

Be sure to post a video of her when its done. Would love to see it.

D2-4U 2065

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16 years 2 months ago #18711 by Dozerman51
Replied by Dozerman51 on topic Placement of Battery box
Heck, I still have to learn how to post pictures. Will give it a try.

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